Application Notes

Wastewater Digestion Tank Sludge Level Measurement

Wastewater Digestion Tank Sludge Level Measurement

Application Problem: Digester for sludge treatment. Inside is sludge mixed with water. The process generates methane that absorbs ultrasonic waves. The environment is explosive so equipment with EX (Class 1 Div 1) approvals is required. Application History: The customer tried several ultrasonic level detectors that didn’t work because of methane. Some radar units were also […]

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Liquid Level Sensor for Landfill Leachate, non-contact radar level sensor

Liquid Level Sensor for Landfill Leachate

Application Problem: A landfill wanted to measure liquid level in a below ground (max depth 45 feet) landfill leachate sump (12-foot diameter, concrete and steel walls). This is contaminated water and atmosphere in the sump is toxic, corrosive landfill gas, 50% methane, 50% carbon dioxide, assume saturated humidity conditions, frequent hose downs of sensor and

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non contact radar level sensor, wastewater level sensor

Reliable Water Level Measurement with Radar Sensor

Application Problem: A customer approached ABM to monitor water level in an open channel. Application History: Several brands of level devices were used for the application, and all gave very unstable results. Solution: ABM’s non-contact radar sensor solved the problem. The self-adjusting radar sensor continually monitors conditions in the environment and automatically adjust the power

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River measurement, non-contact radar level sensor, flood monitoring radar

Outdoor River Water Level Monitoring with Radar

Application Problem: A customer required a solution to accurately monitor the level of a river, and be able to measure the river’s dry bed conditions. Application History: Solutions from several brands couldn’t detect the river’s dry bottom conditions, making them unsuitable for the application. Solution: ABM’s non-contact radar sensor was selected for the application. The

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Accurate Level Measurement for Plastic Pellet Silo, ultrasonic level sensor

Accurate Level Measurement for Plastic Pellet Silo

Application Problem: An industrial manufacture required continuous monitoring of level measurement of plastic pellets in a narrow 60 foot tall storage silo. Application History: The customer tried yo-yo level indicators and differential pressure sensors without any success. These sensors required very frequent maintenance and were very inaccurate. This lead them to having an operator check

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Pharmaceutical sensor application

Pharmaceutical Powder Ultrasonic Level Measurement

Application Problem: A pharmaceutical company required level measurement in a powder storage tank. Need for extremely short blanking and span ultrasonic non-contact sensor. Application History: There were no available sensors on the market that had very short blanking and span. Solution: ABM’s non-contact ultrasonic sensor (ABM300-148ULC4-PVPVC model) was selected for the application and solved the

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Reliable Liquid Level Measurement with Self-Adjusting Sensors

Reliable Liquid Level Measurement with Self-Adjusting Sensors

Application Problem: A customer came to ABM with an application to measure liquid level in a pipe attached to a tank. Application History: Level sensors with fixed power from other manufacturers we used Fixed power radar. The radar and ultrasonic sensors detected false echoes from the pipe connections. Solution: ABM’s non-contact radar and ultrasonic level

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Sanitary level sensor application, ultrasonic level sensor

Sanitary Level Sensor for Food Application

Application Problem: A food manufacturing company required a sanitary level sensor to monitor a very narrow tank with syrup and some steam present. Application History: Other level sensor technologies were used. Problems with condensation and build-up on the transducer face disturbed the measurement. Solution: ABM’s ultrasonic sensor (ABM300-070ULC2-PVPVC model) with 2” SS316 tri-clamp sanitary mounting

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Waste water level management, non-contact radar level sensor

Wastewater Narrow Tank Radar Level Measurement

Application Problem: A wastewater treatment plant required measurement in a narrow tank. Installation mounting was very close to the wall (~2 inches). Application History:  The customer tried various brands of contact devices for the application however, there were false level measurement readings due to interruption from moisture and vapor from the wastewater. Solution: ABM’s non-contact

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Level Measurement in Plastic Resin Storage Silo, ultrasonic level sensor

Level Measurement in Plastic Resin Storage Silo

Application Problem: An industrial manufacturer required level measurement in their plastic resin storage silo.  Dusty application with plastic resin that made reading the level difficult for most sensors. Application History: The customer tried various brands of contact devices on this application. They used a yoyo device that would get stuck because of the fine material

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